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Navigating One Year of Compliance with USP 797 and 800

Navigating One Year of Compliance with USP 797 and 800

Industry:
Healthcare

Type:
Article

The healthcare landscape has seen significant changes with the updated USP <797> and <800> standards. These updates, aimed at bolstering safety protocols in compounding sterile and hazardous medications, have transformed facility design, equipment requirements, and operational protocols. One year into these updates, many healthcare providers are sharing their success stories and learnings, while others continue to face the challenge of adapting to these stringent standards. At Germfree, we’ve worked alongside various healthcare facilities to support these transitions, offering mobile solutions, engineering support, and compliance guidance to help them achieve success under the new USP standards. Here, we reflect on the major impacts, successes, and key insights gained over the past year since the enforcement of USP <797> and <800> updates.
Key Impacts of the USP <797> / <800> Updates

The updated USP <797> focuses on compounding sterile preparations (CSPs), while USP <800> emphasizes the safe handling of hazardous drugs (HDs). Together, they call for comprehensive changes in facility design to control environmental contamination and protect healthcare workers.

Key Requirements Under USP <797>

  • Sterile Compounding Standards: USP <797> requires that CSPs are prepared in designated sterile environments, with segregated spaces for non-hazardous compounding.
  • Primary & Secondary Engineering Controls: These include equipment like ISO 5 PECs for sterile operations, which should be located in an ISO 7 buffer room.
  • Environmental Monitoring: Regular monitoring of air, personnel, and surfaces ensures the compounding environment remains safe and uncontaminated.

USP <800> Additions for Hazardous Drug Handling

  • Containment Primary Engineering Controls: Hazardous drug compounding must be performed in ISO 5 C-PECs, such as Biological Safety Cabinets or Compounding Aseptic Containment Isolators (CACIs), externally vented for safety.
  • Negative Pressure Control: Hazardous drug compounding areas must maintain a negative pressure differential to prevent HD particles from escaping to cleaner areas.

These changes have led to an overhaul in facility layouts, driving the need for custom solutions and advanced engineering controls to meet the required standards.

Airflow and Ventilation Protocols

A major focus of the USP updates is on controlled airflow to prevent cross-contamination. Non-hazardous compounding areas are maintained at a positive pressure, while hazardous compounding requires a negative pressure environment. Additionally, proper airflow patterns and unidirectional flow in critical zones have become essential.

Ventilation Standards

  • Non-Hazardous Compounding: Positive pressure in cleanrooms ensures airflow from cleaner to less clean areas, minimizing contamination.
  • Hazardous Compounding: Negative pressure ensures containment, with HEPA filters capturing 99.97% of particles, significantly reducing exposure risks for healthcare workers and the environment.

Facilities have adopted advanced HVAC systems to meet these requirements, with increased air changes per hour (ACPH) and more robust HEPA filtration.

Biosafety cabinets inside a cleanroom
Germfree’s Approach to USP Compliance

As USP <797> and <800> standards evolve, compliance becomes more critical than ever, especially with compounding sterile preparations (CSPs) facing stricter quality and safety requirements. These updates impact everything from cleanroom design to the handling of hazardous drugs, increasing the demand for advanced compounding environments that can be rapidly deployed to avoid disruptions in patient care.

Key Problems and Pain Points in USP Compliance

  • Adapting to Revised Standards: Healthcare providers often face logistical and financial challenges when updating facilities to meet USP <797> and <800> changes, especially without disrupting patient care.
  • Compounding Safety and Continuity: Complying with revised USP standards is essential to ensuring the safe preparation and delivery of sterile medications, yet hospital renovations can be costly and time-consuming.

To support healthcare providers facing USP compliance challenges, Germfree offers mobile compounding cleanrooms that meet USP <797> and <800> standards. These solutions provide a fully equipped, sterile compounding environment with built-in flexibility, helping hospitals maintain compliance without costly construction or extended downtime.

Success Stories and Real-World Insights

Germfree and On Demand Pharmaceuticals

As healthcare providers continue to adapt to the revised USP <797> and <800> standards, Germfree’s collaboration with On Demand Pharmaceuticals on the Shortage Response Pharmacy on Demand (SR-PoD) offers a pioneering example of how mobile cleanroom solutions can ensure compliance and address critical medication needs. Installed at North Mississippi Medical Center, this mobile compounding solution exemplifies how healthcare facilities can maintain operational continuity and adapt to regulatory changes through flexible, compliant cleanroom environments.

  • Adaptable Facility Layouts: With two ISO 7 trailers totaling 636 sq. ft. and support areas, the SR-PoD solution provides an optimal environment for sterile compounding under the new standards.
  • Custom Equipment for Compliance: The mobile unit includes pass-through boxes, stainless-steel casework, and two custom laminar flow hoods—all aligned with USP <797> and <800> compliance requirements.

Learn more about our collaboration with On Demand Pharmaceuticals here.

Key Insights Gained from 1 Year of USP <797> / <800> Compliance
1) Prioritize Flexible and Scalable Facility Design

Designing with flexibility in mind, such as modular and mobile compounding pharmacy setups, enables rapid adjustments to evolving USP standards. Modular layouts make it easy to expand, reconfigure, or relocate spaces, helping you stay aligned with regulatory updates as they come.

2) Incorporate Robust Engineering Controls for Safety

To maintain a safe environment, integrate key engineering controls such as Class II Biological Safety Cabinets (BSCs) and Containment Aseptic Compounding Isolators (CACIs). Effective C-PEC (Primary Engineering Control) and C-SEC (Secondary Engineering Control) setups are essential for mitigating exposure to hazardous drugs, helping to meet USP <800> standards and protect both patients and staff.

3) Commit to Continuous Monitoring and Maintenance

Daily environmental monitoring—including tracking temperature, humidity, and particle counts—helps ensure that your facility operates within safe parameters. Regular checks allow for early detection of deviations, supporting a sterile environment crucial for compliant compounding.

4) Invest in Training Programs for Compliance Consistency

Investing in staff training is as critical as investing in physical infrastructure. Comprehensive training on gowning, cleaning protocols, and airflow management ensures that all team members understand and adhere to the latest USP requirements, making for smoother transitions and safer practices.

Moving Forward: Strengthening Compliance and Embracing Progress

As healthcare providers continue to align with the new USP <797> and <800> standards, the focus on safety and compliance remains crucial for patient and worker well-being. These protocols set a high bar, guiding compounding pharmacies toward greater safety, reliability, and efficiency.

For facilities still on the path to full compliance, Germfree provides a range of adaptable solutions—from modular cleanrooms to mobile units and containment systems—that simplify transitions and support optimal safety standards. By partnering with Germfree, facilities can ensure their infrastructure aligns seamlessly with USP requirements.

In an evolving regulatory landscape, embracing innovative technologies, refining workflows, and investing in advanced engineering controls will be key. Facilities committed to proactive change management and prioritizing safety will not only meet today’s standards but set the pace for a safer, more resilient future in healthcare.

At Germfree, we specialize in tailored solutions for the biocontainment, pharmaceutical, and healthcare sectors, allowing our clients to concentrate on their vital work. With over sixty years of experience, Germfree customizes every aspect of the manufacturing process to meet your unique needs. With our commitment to end-to-end service, you can trust us to handle the details while you focus on your priorities.

To find out more about our healthcare solutions, book a discovery call today:

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