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Components

Full Range of Cleanroom Components

Adhesives, shrouds, glazing, hatches, and control consoles engineered to meet the same standards as the barrier they support.

A Complete System, Down to the Details

Every Arcoplast primary barrier depends on more than the panel itself. Adhesives, sealants, protective shrouds, glazing, hatches, and control consoles complete the system, each engineered to meet the same containment and sanitation standards as the wall and ceiling systems they support.

Whether sealing a penetration, concealing MEPs, or managing secure access to a facility, these components are built to work as one continuous, sealed environment rather than a collection of separate parts. The result is a primary barrier that performs consistently from the panel surface down to the smallest connection point.

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All Arcoplast Components

Adhesives & Sealants
A-1010 Bio-Seal & A-2020 Adhesive: Clean simple integration of fixtures, using A-1010 Bio-Seal and A-2020 Adhesive.
A-1010 Bio-Seal & A-2020 Adhesive: The wash basin is directly attached to the wall. The seal and finish is water proof and has a long life cycle with no rejuvenating maintenance programs.
A-1010 Bio-Seal: Seamless air, water tight penetrations, sealed and finished in a single application.
Direct Attachment: Direct attachment of devices involving no fasteners or penetration is part of the Arcoplast design, build workflow.
A-1010 Bio-Seal • A-2020 Structural Adhesive

A-1010 Bio-Seal, a three in one adhesive, sealant, and finishing compound, and A-2020 structural adhesive sit at the core of the Arcoplast dry build method.  This works alongside VHB tape, back plates, splines, fasteners, and one of three Arcoplast panel systems. With this small set of components, a well trained crew can build a seamless primary barrier to the highest national and international standards, anywhere in the world.

Both A-1010 and A-2020 have been lab and field tested to meet or exceed the standards required across complex industries. This works seamlessly in pharmaceutical production, food and beverage manufacturing, IT, health care, vivariums, and biosafety laboratories, rated CL-3, CL-4, ABSL-3, BSL-3, BSL-3Ag, BSL-4, PC3, and PC4.

A-1010 Bio-Seal: Adhesive Sealant Finishing Compound

A twin cartridge, equal mix, high strength aliphatic urethane adhesive that bonds, seals, and finishes composite panel joints and coving in a single application, touch dry in 12 hours and fully cured in 72.

  • Pristine white or translucent, colorfast and non yellowing
  • Chemically neutral, non-porous, high gloss, odor free
  • Non sag on vertical surfaces, low shrinkage
  • Impermeable with a perm rate of 0.002 g/m²/hour (versus silicone’s 1.000), resisting moisture, mildew, fungus, and vermin
  • No VOCs detected, compliant with ABSL-3, BSL-3, BSL-3Ag, BSL-4, and seismic categories A through F
A-2020 Structural Adhesive

A twin tube methacrylate adhesive, amber in color, non sag on vertical surfaces, and fully cured in 4 hours.

  • Gap filling capacity of 0.25 inch (6mm), low shrinkage
  • No VOCs detected, compliant with ABSL-3, BSL-3, BSL-3Ag, BSL-4, and seismic categories A through F

A-2020 works in combination with A-1010 Bio-Seal: A-2020 bonds materials first, and once cured, Bio-Seal seals and finishes the joint, seam, or penetration. Its adhesion strength also allows devices and MEPs to attach directly to the barrier without fasteners, and it’s impermeable, vermin resistant, and certified for CL-3, CL-4, PC3, PC4, BSL-3, and BSL-4.

Arcoform
Protective Shrouds, Face Plates & Grommets

Arcoform protective shrouds are a modular system built from fire retardant resin and embedded glass strand fiber mat, finished with the same high gloss, antimicrobial GelCoat surface used across Arcoplast panels. Available in a range of profiles, including beam and column covers, bulkheads, soffits, fascias, and utility chases, shrouds conceal and protect building structures and MEP services from corrosion and structural decay, with a streamlined design that supports efficient cleaning, decontamination, and sterilization. Custom profiles can be made to nearly any specification.

Arcoform also extends to a catalog of face plates and grommets.

Protective Shrouds

Arcoform box covers, bulkheads, fascias, and utility chases assemble like a kit, with the cage frame mechanically fastened together and no brackets, external fasteners, or auxiliary attachments needed. A small, experienced crew can install or retrofit even complex designs with no specialized tools, welding, or painting required, and A-1010 Bio-Seal joins and finishes shrouds and third party components, with any damage repairable using the Arcoplast GC repair kit.

  • Building code, USDA, and FDA compliant, with strong impact resistance
  • Pristine White or most PMS colors, colorfast, antimicrobial, and chemical resilient
  • Ultra smooth GelCoat surface, repairable on site, back to new
  • Cleaned with chlorine dioxide, formaldehyde gas, or hydrogen peroxide vapor
A-2020 Structural Adhesive

Face plates are made from Acryloyl, offered as off the shelf options or built to custom requirements, in two formats: solid, one piece plates available in rings, caps, squares, rectangles, and ovals, or PuzzleLock, two piece interlocking plates designed to fit around MEPs and fixtures. Both formats support nearly unlimited shapes and sizes, up to 5 by 12 feet (1524 by 3600 mm).

  • Compliant with ABSL-3, BSL-3, BSL-3Ag, BSL-4, and seismic categories A through F
  • No VOCs detected, chemically neutral, LBC 4.0 certified
  • White or most PMS colors, sealed and finished with A-1010 Bio-Seal
  • Cleaned with chlorine dioxide, formaldehyde gas, hydrogen peroxide vapor, squeegee wipe down, or water spray hose wash down
Grommets

Arcoform box covers, bulkheads, fascias, and utility chases assemble like a kit, with the cage frame mechanically fastened together and no brackets, external fasteners, or auxiliary attachments needed. A small, experienced crew can install or retrofit even complex designs with no specialized tools, welding, or painting required, and A-1010 Bio-Seal joins and finishes shrouds and third party components, with any damage repairable using the Arcoplast GC repair kit.

Dimensions
  • 2 inch (50mm) grommet: 1.79 inch (45.5mm) hole, 2 inch (50mm) neck
  • 3 inch (76mm) grommet: 2.65 inch (67.5mm) hole, 2 inch (50mm) neck
  • 4 inch (101mm) grommet: 3.65 inch (97.5mm) hole, 2 inch (50mm) neck
Glazing
Perfect • Molded • Pultruded

Arcoplast Perfect flush glaze window housings accommodate single or double glazing and integrate seamlessly into primary barriers used in high containment facilities up to PC4/BSL-4.

Molded GelCoat fiberglass housings fit wall thicknesses from 3 to 10 inches, with the vision panel fitted into a rubber gasket for a tight, reliable seal. Rounded corners, an interior molded section, and radius edges are finished with the Arcoplast GelCoat high gloss antimicrobial surface.

The pultruded fiberglass housing system offers strong chemical and stain resistance, built for demanding environments where cleaning regimes run around the clock.

Glazing: Perfect Flush Frame

The Arcoplast flush glazed window offers single or double glazing in a range of thicknesses and glass types. The anodized aluminum frame fits standard 3 5/8 or 6 inch metal stud framing and comes ready to install, integrating seamlessly into the primary barrier for a flush, cGMP compliant finish rated to sustain 20 minutes at 3000 pascal.

  • Aseptic finish, air, moisture, and gas tight
  • Meets FDA 21 CFR and related regulatory requirements
  • Resistant to fungi and bacteria
Dimensions
  • Option 1: 48in x 9ft-6in (1219 x 2895.5mm), 3 5/8 inch (92mm) thick, single or double glazing
  • Option 2: 48in x 9ft-6in (1219 x 2895.5mm), 6 inch (150mm) thick, single or double glazing
Glazing: GelCoat Molded Frame

Fiberglass reinforced window frames fit new and existing construction, spanning wall thicknesses from 3 to 10 inches, with a rubber gasket vision panel and a smooth, high gloss GelCoat finish.

  • Glazed with glass or acrylic, built for wet areas
  • Resistant to oxidation and corrosion
  • Custom dimensions available
Dimensions
  • 24 x 24 inch (609 x 609mm), 9 inch thick, single glazing only
  • 40 x 40 inch (1016 x 1016mm), 9 inch thick, single glazing only
  • 43 x 63 inch (1092 x 1092mm), 9 inch thick, single glazing only
  • 43 x 86.5 inch (838 x 2197mm), 9 inch thick, single glazing only
Glazing: Pultruded Frame

Fiberglass strands give the pultruded window profile high tensile strength, with Class A fire rated resins and a smooth, stain resistant surface built for demanding conditions. Mitered corners reinforced with galvanized brackets keep the lightweight assembly quick and easy to install.

  • Double wall construction with an integrated rubber gasket frame
  • High gloss, weatherable ABS trim
  • Resistant to chemicals, stains, water, moisture, and high saline conditions
  • Resists mildew, fungus, and microbial activity, well suited to food and beverage or corrosive cleanroom environments
  • Long service life with no rejuvenating maintenance required
Hatches
Access & Services Hatches

Arcoplast access and service hatches range in size, shape, and function. Some service hatches include an enclosure shell for housing devices, maintaining the primary barrier whether the hatch is open or closed.

Access hatches allow entry into a wall cavity or the interstitial space of a ceiling, with the hatch seal maintaining the primary barrier up to BSL-3 when closed. Most hatches can include a viewing window for real time equipment monitoring, and can be purpose built or retrofitted into walls, ceilings, or Arcoform shrouds like bulkheads, fascias, and utility chases.

Key features
  • Molded-in high-gloss weather able-capped ABS plastic
  • Orc as® stainless steel slam latch
VLADS
VLADS

The Arcoplast VLADS acts as the laboratory’s nucleus, an all encompassing control center giving staff secure access to assigned sectors along with full control of each environment based on real time operational information. Each VLADS is assembled as a customized module to ensure the correct interface between electronics and components, and mounts seamlessly into the primary or secondary barrier once installed.

Fully Customizable Central Command Console

VLADS doors are made to measure and factory assembled to customer specifications, hung on a concealed, nickel plated, self-closing hinge with 175 degrees of motion for unhindered access to cabling, decon ports, air filters, and hardware. LDUs, monitoring sensors, and gauge cutouts are all factory cut with a precision CNC router, keeping on-site tooling to a minimum for a quick, easy installation.

  • Solves cable management by providing easy access to the entire cable feed
  • Allows outdated monitoring systems or malfunctioning sensors to be replaced without compromising the barrier
  • Can be quickly repurposed to meet new or urgent research needs

VLADS Central Control System Overview

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